Nov 6, 2013
A couple of months ago, a woman came by with a beautiful old antique cathedral-style table radio. The cabinet was perfect – she had just had it restored – but the radio did not work at all. I agreed to rebuild it for her.
It took a lot of effort, spread over a long period of time ?- otherwise it would have been cost prohibitive – and I ended up replacing almost every part in it. And then, just when I finally got it working, after a few minutes of flawless operation, the rectifier tube went out! Fortunately that is the one and only tube in this 80 year old set that can be replaced with a modern semiconductor.
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See the missing tube? Underneath, on the left, you can see the two little tiny diodes I replaced it with. How things have changed in 80 years!
You can also see all the other new parts I had to put in, and a lot of old frayed wires that had to be replaced.
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I also had to replace the speaker, which was made of paper and thus was crumbling like a damp soda cracker. If you know anything about these old sets, you know that the speaker had a “field coil” which is part of the power supply, and a “speaker transformer” to connect the sound from the plate of the audio tube. Once I had replaced the big, worthless original power supply capacitors with much smaller modern caps, there was plenty of room to put the speaker transformer on the main chassis.
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But what about the field coil? That part was integral to the speaker.?Solution: I replaced it with a 120 ohm resistor and a pair 0.1H chokes. Worked great!?Here’s a closeup of the “field coil” rig-up, with the resistor heat-sunk to the chassis and the chokes hot-glued to the resistor:
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To replace the speaker, I had to grind out eight rivets with a Dremel tool, then I epoxied a modern speaker into the original speaker frame so it will fit properly into the original cabinet. That part alone took more than an hour.
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I’m looking forward to dropping it back into the gorgeous restored cabinet and seeing the look on the owner’s face when it plays. I asked her about replacing the dial, I thought with everything else in tip-top shape it would be a shame not to. But she deferred. Maybe she’ll change her mind. I took the light bulb out to take the photos.
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